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HIT-RE 500 V3 Epoxy mortar
HIT-RE 500 V3 Epoxy mortar
HIT-RE 500 V3 Epoxy mortar
HIT-RE 500 V3 Epoxy mortar
HIT-RE 500 V3 Epoxy mortar

HIT-RE 500 V3 Epoxy mortar

Hilti Fastener: HIT-RE 500 V3 Epoxy mortar
Product Name: HIT-RE 500 V3 Epoxy mortar
Capacity per can/magazine: 0.5 L
Certifications/Test Reports: ETA, Seismic, Fire
Seismic loads: Yes
PROFIS software: Yes
Storage and transport temperature range: 5 - 25 °C
Shelf life from date of manufacture (at 73°F/23°C and 50% relative humidity): 12 months
Quality inspection: Passed
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1.Product Overview
HIT-RE 500 V3 Epoxy mortar – the all-season ETA-approved epoxy mortar for post-installed rebar and heavy anchoring.

(1)Cures down to -5 °C, works in water-filled or submerged holes

(2)12-month shelf life at 23 °C / 50 % RH for year-round stock planning

(3)Long working time gives flexible installation even at elevated temperatures

(4)SafeSet compatibility slashes preparation time on site

2. HIT-RE 500 V3 Epoxy mortar Technical Parameters Table

Parameter

Specification

Notes

Cartridge volume

0.5 L

Single-use foil pack

Storage temperature

5 – 25 °C

Keep sealed, dry

Service temperature

-40 – +40 °C

Max long-term +24 °C

Service temperature II

-40 – +70 °C

Max long-term +43 °C

Shelf life

12 months

At 23 °C, 50 % RH

Minimum install temp.

-5 °C

Base material temperature

3. HIT-RE 500 V3 Epoxy mortar Performance Data Table

Rebar Ø (mm)

Embedment depth (mm)

Design bond strength cracked C2 (MPa)

12

144

9.5

16

192

9.0

20

240

8.5

25

300

8.0

(1) 100-year design life verified by ETA

(2) Fire resistance R120/E240 per EN 13501-2

(3) High corrosion resistance in fresh and marine water

(4) Fatigue and seismic C2 approvals for cyclic and earthquake loads

4. HIT-RE 500 V3 Epoxy mortar Installation Guide Table

Step

Action

Tools/Requirements

1

Drill hole

Hilti SafeSet bit

2

Clean hole twice

HIT-RB brush, air

3

Attach mixer

Hilti dispenser

4

Inject from bottom

Until mortar flows

5

Insert rebar/anchor

Twist while pushing

6

Wait cure time

Check temperature

5. Application Scenarios

Application

Recommended Spec

Conditions

Slab extension with rebar

16 mm Ø, 192 mm embedment

Cracked concrete C30/37

Bridge deck seismic retrofit

25 mm Ø, 300 mm embedment

Submerged fresh water

Steel column baseplate

M20 HIT-V, 170 mm hₑ

Seismic C2, outdoor

Timber CLT wall anchorage

HIS-N M12 sleeve, 110 mm

Dry or moist wood

6. Certification & Compliance

(1) ETA-12/0084: post-installed rebar incl. seismic C1/C2 and fire R120/E240

(2) ETA-12/0083: anchorages in cracked/uncracked concrete C20/25-C50/60

(3) Fire test: EN 13501-2, R120/E240 at 800 °C for 120 min

(4) Seismic test: ICC-ES AC193 (USA), AS 5216:2021 (Australia)

(5) 100-year working life: EOTA TR069 methodology

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