HIT-RE 500 V3 Epoxy mortar
Capacity per can/magazine: 0.5 L
Certifications/Test Reports: ETA, Seismic, Fire
Seismic loads: Yes
PROFIS software: Yes
Storage and transport temperature range: 5 - 25 °C
Shelf life from date of manufacture (at 73°F/23°C and 50% relative humidity): 12 months
Quality inspection: Passed
1.Product Overview
HIT-RE 500 V3 Epoxy mortar – the all-season ETA-approved epoxy mortar for post-installed rebar and heavy anchoring.
(1)Cures down to -5 °C, works in water-filled or submerged holes
(2)12-month shelf life at 23 °C / 50 % RH for year-round stock planning
(3)Long working time gives flexible installation even at elevated temperatures
(4)SafeSet compatibility slashes preparation time on site
2. HIT-RE 500 V3 Epoxy mortar Technical Parameters Table
Parameter | Specification | Notes |
Cartridge volume | 0.5 L | Single-use foil pack |
Storage temperature | 5 – 25 °C | Keep sealed, dry |
Service temperature | -40 – +40 °C | Max long-term +24 °C |
Service temperature II | -40 – +70 °C | Max long-term +43 °C |
Shelf life | 12 months | At 23 °C, 50 % RH |
Minimum install temp. | -5 °C | Base material temperature |
3. HIT-RE 500 V3 Epoxy mortar Performance Data Table
Rebar Ø (mm) | Embedment depth (mm) | Design bond strength cracked C2 (MPa) |
12 | 144 | 9.5 |
16 | 192 | 9.0 |
20 | 240 | 8.5 |
25 | 300 | 8.0 |
(1) 100-year design life verified by ETA
(2) Fire resistance R120/E240 per EN 13501-2
(3) High corrosion resistance in fresh and marine water
(4) Fatigue and seismic C2 approvals for cyclic and earthquake loads
4. HIT-RE 500 V3 Epoxy mortar Installation Guide Table
Step | Action | Tools/Requirements |
1 | Drill hole | Hilti SafeSet bit |
2 | Clean hole twice | HIT-RB brush, air |
3 | Attach mixer | Hilti dispenser |
4 | Inject from bottom | Until mortar flows |
5 | Insert rebar/anchor | Twist while pushing |
6 | Wait cure time | Check temperature |
5. Application Scenarios
Application | Recommended Spec | Conditions |
Slab extension with rebar | 16 mm Ø, 192 mm embedment | Cracked concrete C30/37 |
Bridge deck seismic retrofit | 25 mm Ø, 300 mm embedment | Submerged fresh water |
Steel column baseplate | M20 HIT-V, 170 mm hₑ | Seismic C2, outdoor |
Timber CLT wall anchorage | HIS-N M12 sleeve, 110 mm | Dry or moist wood |
6. Certification & Compliance
(1) ETA-12/0084: post-installed rebar incl. seismic C1/C2 and fire R120/E240
(2) ETA-12/0083: anchorages in cracked/uncracked concrete C20/25-C50/60
(3) Fire test: EN 13501-2, R120/E240 at 800 °C for 120 min
(4) Seismic test: ICC-ES AC193 (USA), AS 5216:2021 (Australia)
(5) 100-year working life: EOTA TR069 methodology
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