HIT-RE 100-HC Epoxy mortar
Base material: Concrete (no cracks), Concrete (cracks)
Base material condition: Dry, Wet
Certifications/test reports: ETA, Fire
PROFIS software: Yes
Anchors: HAS-U full-thread screw, rebar
Cleaning procedures: Compressed air cleaning, manual cleaning, automatic cleaning (SafeSet hollow drill bit)
Storage and transport temperature range: 5 - 25 °C
Service temperature - range: -40 - 70 °C
Styrene-free: Yes
Quality inspection: Passed
1. Product Overview
HIT-RE 100-HC Epoxy mortar – the high-capacity, styrene-free epoxy mortar that slashes waste and powers fast post-installed rebar in both cracked and uncracked concrete.
(1)580 ml cartridge cuts disposal and costs
(2)Extended working time keeps crews flexible
(3)SafeSet-ready for dust-free, error-proof installs
(4)Hilti cordless dispensers boost on-site productivity
2. HIT-RE 100-HC Epoxy mortar Technical Parameters Table
Parameter | Specification | Notes |
Cartridge volume | 580 ml | Twin versions: 580/1 & 580/1-P |
Storage temperature | 5 – 25 °C | Keep sealed |
Service temperature range | -40 – +70 °C | Short-term peak +70 °C |
Minimum install temperature | +5 °C | Base material temp. |
Working time (20 °C) | 40 min | Doubled in wet concrete |
Curing time (20 °C) | 18 h | 36 h if wet concrete |
3. HIT-RE 100-HC Epoxy mortar Performance Data Table
Rebar Ø (mm) | Embedment depth (mm) | Design bond strength cracked (MPa) |
12 | 144 | 8.5 |
16 | 192 | 8.0 |
20 | 240 | 7.5 |
25 | 300 | 7.0 |
(1)) High loading capacity for large-diameter bars
(2) Proven bond in C20/25–C50/60 concrete
(3) Fire resistance validated up to R120
(4) Zero styrene, odourless handling
4. HIT-RE 100-HC Epoxy mortar Installation Guide Table
step | Action | Tools/Requirements |
1 | Mark positions | Tape & template |
2 | Drill hole | SafeSet hollow bit |
3 | Clean hole | Brush + compressed air |
4 | Attach mixer | Hilti HDE dispenser |
5 | Inject adhesive | Full depth |
6 | Insert rebar | Twist & align |
5. Application Scenarios
Application | Recommended Spec | Conditions |
Post-installed rebar splice | 16 mm Ø, 192 mm depth | Cracked C30/37 |
Missing bar replacement | 12 mm Ø, 144 mm depth | Dry concrete |
Steel column anchorage | M20 HAS-U, 170 mm hₑ | Wet C25/30 |
Bridge deck extension | 25 mm Ø, 300 mm depth | Fire-rated R120 |
6. Certification & Compliance
(1) ETA-21/0089: cracked/uncracked concrete C20/25–C50/60
(2) Fire test: R120 per EN 13501-2 (800 °C, 120 min)
(3) Durability: 100-year working life per EOTA TR069
(4) CE & UKCA marking for structural applications
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