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Quanzhou Socked Weld Pipe Flange
QS Flange: Quanzhou Socked Weld Pipe Flange
Name: Quanzhou Socked Weld Pipe Flange
Type: SW
Face: RF
Manufacture Standard: ASME B16.5
Process Method: Forged
Material: SS316
Pressure: 300LB
Size: 1/2 to 24 Inch
Usage: Commonly Used in Water Systems, Oil and Gas pipelines
Type: SW
Face: RF
Manufacture Standard: ASME B16.5
Process Method: Forged
Material: SS316
Pressure: 300LB
Size: 1/2 to 24 Inch
Usage: Commonly Used in Water Systems, Oil and Gas pipelines
Quantity
The Socked Weld Pipe Flange, model SW, features an RF (Raised Face) design, complies with the ASME B16.5 manufacturing standard, and is made of SS316 stainless steel, offering excellent corrosion resistance and high strength. With a pressure rating of 300LB and a size range from 1/2 inch to 24 inches, it is suitable for various industrial applications. The Socked Weld Pipe Flange is manufactured through a forging process, ensuring a compact structure and reliable performance, making it widely used in critical fields such as water systems, oil, and gas pipelines.
Socket Weld (SW) is a connection method widely used in small-diameter piping systems. Its design features provide significant advantages during installation, especially in space-constrained environments.
1. Structural Features of Socked Weld Pipe Flange
The structural design of the Socked Weld Pipe Flange simplifies and enhances the efficiency of its connection with pipes:
Socket Design: The flange bore includes a socket, allowing the pipe to be directly inserted into the flange bore. The insertion depth is typically 1.5 times the outer diameter of the pipe (specific dimensions refer to the ASME B16.5 standard).
The structural design of the Socked Weld Pipe Flange simplifies and enhances the efficiency of its connection with pipes:
Socket Design: The flange bore includes a socket, allowing the pipe to be directly inserted into the flange bore. The insertion depth is typically 1.5 times the outer diameter of the pipe (specific dimensions refer to the ASME B16.5 standard).
Welding Method: After insertion, a fillet weld is applied at the joint between the flange and the pipe, usually a single-sided weld with a thickness of 1.25 times the pipe wall thickness.
Gap Reservation: A gap of approximately 1.6mm is reserved between the pipe bottom and the flange bore to compensate for thermal expansion and welding stress.
2. Installation Convenience of Socked Weld Pipe Flange
The Socked Weld Pipe Flange offers the following advantages during installation:
The Socked Weld Pipe Flange offers the following advantages during installation:
1) No Need for Pipe Beveling
Unlike butt welding, the Socked Weld Pipe Flange does not require beveling of the pipe end, reducing processing steps and time.
It is suitable for thin-walled pipes (typically wall thickness ≤6mm), avoiding pipe deformation or strength loss caused by beveling.
Unlike butt welding, the Socked Weld Pipe Flange does not require beveling of the pipe end, reducing processing steps and time.
It is suitable for thin-walled pipes (typically wall thickness ≤6mm), avoiding pipe deformation or strength loss caused by beveling.
2) Low Installation Space Requirement
The Socked Weld Pipe Flange requires minimal installation space, making it particularly suitable for confined areas such as densely equipped chemical plants or ship piping systems.
The Socked Weld Pipe Flange requires minimal installation space, making it particularly suitable for confined areas such as densely equipped chemical plants or ship piping systems.
Compared to butt weld flanges, the installation space for Socked Weld Pipe Flange can be reduced by approximately 30%-50%, depending on pipe size and flange type.
3) Simple Welding Operation
The Socked Weld Pipe Flange typically uses a single-sided fillet weld, simplifying the welding process and reducing the skill requirements for welders.
Welding time is short, typically 50%-70% of that required for butt welding, significantly improving installation efficiency.
The Socked Weld Pipe Flange typically uses a single-sided fillet weld, simplifying the welding process and reducing the skill requirements for welders.
Welding time is short, typically 50%-70% of that required for butt welding, significantly improving installation efficiency.
4) Low Installation Precision Requirement
The Socked Weld Pipe Flange has lower alignment precision requirements for pipes and flanges, allowing a certain degree of deviation (typically ≤1.5mm), reducing installation difficulty.
The Socked Weld Pipe Flange has lower alignment precision requirements for pipes and flanges, allowing a certain degree of deviation (typically ≤1.5mm), reducing installation difficulty.
Compared to butt weld flanges, the Socked Weld Pipe Flange offers higher installation tolerance, minimizing rework caused by misalignment.
5) Suitable for Small-Diameter Pipes
The Socked Weld Pipe Flange is typically used for small-diameter pipes (≤DN50 or 2 inches), with its compact design providing advantages in small-diameter piping systems.
The Socked Weld Pipe Flange is typically used for small-diameter pipes (≤DN50 or 2 inches), with its compact design providing advantages in small-diameter piping systems.
In small-diameter piping systems, the installation efficiency of Socked Weld Pipe Flange is approximately 20%-30% higher than threaded connections, with superior sealing performance.
3. Application Fields of Socked Weld Pipe Flange
With its excellent performance and convenient installation, the Socked Weld Pipe Flange is widely used in the following fields:
Water Systems: Used in water supply and drainage systems, ensuring sealing and corrosion resistance.
With its excellent performance and convenient installation, the Socked Weld Pipe Flange is widely used in the following fields:
Water Systems: Used in water supply and drainage systems, ensuring sealing and corrosion resistance.
Oil and Gas: Suitable for high-pressure, highly corrosive oil and gas pipeline systems, providing reliable connection performance.
Chemical Industry: Used in chemical medium transportation pipelines, meeting corrosion and high-temperature resistance requirements.
Ship Piping Systems: In space-constrained ship environments, the compact design of Socked Weld Pipe Flange makes it an ideal choice.
Ship Piping Systems: In space-constrained ship environments, the compact design of Socked Weld Pipe Flange makes it an ideal choice.
4. Summary
The Socked Weld Pipe Flange is a high-performance, highly reliable pipe connection component. Its compact design, excellent sealing performance, and convenient installation make it the preferred choice for small-diameter piping systems. Whether in water systems, oil and gas pipelines, or chemical and ship industries, the Socked Weld Pipe Flange provides reliable solutions, meeting the demands of high-pressure and highly corrosive environments.
The Socked Weld Pipe Flange is a high-performance, highly reliable pipe connection component. Its compact design, excellent sealing performance, and convenient installation make it the preferred choice for small-diameter piping systems. Whether in water systems, oil and gas pipelines, or chemical and ship industries, the Socked Weld Pipe Flange provides reliable solutions, meeting the demands of high-pressure and highly corrosive environments.
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